FABURIQI:2015/5/4 10:47:35
(NEIRONGXUANZI:《SANCENGPEGUANDAORESHOUSUODAISHIXIAOYUANYIN》。ZUOZHE: CHENHONGYUAN,LIULINGLI,ZHAOJUN,HOUYU,WANGDEZENG,HANZHONGQIN。ZHEIPIANWENZHANGKEGUANDEFENXILEMUQIANGUONEI3PEGUANDAOBUKOUSHIXIAODEYUANYINHEJIEJUEBANFA,DUIWEILAIGUANDAOBUKOUGONGYIDEFAZHANJUYOUFEICHANGJIJIDEZHIDAOZUOYONG。)
ZHONGGUOSHIYOUXINJIANGUANDAOCONGSHANJINGXIANKAISHI,DADUOCAIYONGSANCENGPEFANGFUSHIJIEGOU,YUQIPEITAODEXIANCHANGFANGFUSHICENGBUKOUJIHUQUANBUCAIYONGHUANYANGDIQIJIARESHOUSUODAIJIEGOU(SHAOLIANGGUANDAOCAIYONGLEYETAIHUANYANGTULIAO)。XIANGDUIZHUGUANXIANFANGFUSHICENGZAIFANGFUSHICHANGDEZIDONGHUALIUSHUIXIANSHENGCHANFANGSHI,RESHOUSUODAIBUKOUANZHUANGDEQUANGUOCHENGJIBENWEISHOUGONGCAOZUO,SHOUXIANCHANGSHIGONGHUANJING、GONGRENANZHUANGSHULIANCHENGDUDENGYINSUYINGXIANGFEICHANGDA,SHIGUANDAOFANGFUSHICENGZHONGZUIBORUODEHUANJIE。ZAIHOUQIDEYUNXINGZHONG,SANCENGPEGUANDAORESHOUSUODAIBUKOUDESHIXIAOQINGKUANGSHIYOUFASHENG。
国内外三层PE管道补口材料有PE热收缩带、PP热收缩带、聚氨酯、无溶剂液态环氧、聚乙烯冷缠带、聚丙烯冷缠带、粘弹体防腐胶带等,总体情况以热收缩带为主。
2005NIAN、2007NIANJI2008NIAN,GUONEIBUFENGUANDAOYUNYINGDANWEIZUZHIKAIZHANLESANCENGPEGUANDAORESHOUSUODAIYINGYONGXIANZHUANGDEDIAOCHAGONGZUO。DIAOCHAGUANJINGFANWEICONG239mm~1016mm,SHUSONGJIEZHIHANGAILEYUANYOU、TIANRANQIHECHENGPINYOU,DIAOCHADIANZUIZHANGFUYISHIJIAN6NIAN,ZUIDUANFUYISHIJIAN2NIAN。KAIWADIAOCHAFAXIAN,RESHOUSUODAIBUKOUSHIXIAOZHUYAOBIAOXIANWEIRESHOUSUODAIYUZHUTIGUANDAOFANGFUSHICENGDAJIEBUWEIZHANJIEBULIANGJIRESHOUSUODAIYUGUANTIZHANJIEBULIANGLIANGZHONGQINGKUANG。YOUQIYINGGAIYINQIZHONGSHIDESHIZAISUOYOUSHIXIAODIAN,JINSHUGUANTIJUNCUNZAICHENGDUBUDENGDEFUSHI。CIWAI,DIAOCHAYEFAXIANLERESHOUSUODAILUOSHANG、POSUN、GUDINGPIANTUOLUODENGWENTI。
热收缩带失效原因分析
1.施工质量方面
1.1BIAOMIANCHULI
BUKOUWEIANYAOQIUJINXINGPENSHACHULIHUOBIAOMIANCHULIBUFUHEYAOQIU,SHIDAOZHIDIQIBOLI、RESHOUSUODAIYUGUANTIJINSHUZHANJIEBULIANGDEZHUYAOYUANYIN。BIAOMIANCHULIZHONG,MOUXIESHIGONGDANWEIXUANYONGDESHIYINGSHAQINGJIEDUBUGOU,LIJINGBUYI。
1.1.1QINGJIEDUBUGOUDESHIYINGSHAYIBANHANYOUKERONGYAN,BIAOMIANCHULIHOUKERONGYANHUICANLIUZAIGUANTIBIAOMIAN。DANGGANGBIAOMIANCUNZAIYOUKERONGXINGYANSHI,YOUYUHUANYANGDIQIDENEIWAISHENTOUYABUTONG,SHUIQIJIANGTOUGUOHUANYANGDIQISHENRUDAOGANGDEBIAOMIAN,YUKERONGXINGYANJIEHEZAOCHENGGANGBIAOMIANDEFUSHIERBOLIFANGFUCENG。
1.1.2SHIYINGSHAZAIGAOYAXIAYUGUANTIZHUANGJIHOU,SHIYINGSHAFENMOQIANRUDAOBIAOMIANMAOWENZHONG,HENNANQINGCHU,ZHEIJIANGXUERUODIQIYUGUANTIDEFUZHELI,SHIDEDIQIBUNENGYUGANGBIAOMIANZHIJIEJIECHU,ZAOCHENGTULIAODEFUZHELIJIANGDI,YINGXIANGDIQIDESHIYONGSHOUMING。
1.2RESHOUSUODAIHONGKAOZHILIANG
RESHOUSUODAIYUGUANTITUCENGJIDAIDIQIGUANTIDEZHANJIEZHUYAOYIKAORERONGJIAODERONGRONGZHANJIE,HONGKAODEWENDUJISHIJIANDOUYOUYANGEDEXIANZHI,BUFENRENYUANZERENXINBUQIANGYIJIGANGONGQIGANJINDUDEJIEGUO,SHIDEHONGKAOZHILIANGDADAZHEKOU,YANZHONGYINGXIANGLEZHANJIEKEKAOXING。
1.3DIQITUZHUANGZHILIANG
YOUYUQUEFADUIDIQITUZHUANGZHILIANGDEJIANYANHUANJIE,JIAZHISHIMOANZHUANGRESHOUSUODAIKENENGZAOCHENGDEDIQISUNSHANG,SHIDEDIQIDETUZHUANGZHILIANGNANYIBAOZHENG。
2.材料方面
2.1GUONEIZAOQIRERONGJIAOYUPECENGZHANGQIZHANJIEXIAOGUOBUJIA
2.1.1GUONEIZAOQIRERONGJIAOYUPEBUNENGXINGCHENGZHANGQIYOUXIAODEZHANJIE,YOUXIAOZHANJIESHIZHIBOLIPOHUAIFASHENGYUJIAOCENGNEIBU,JISUOWEINEIJUPOHUAI。DIAOCHAXIANSHI,JIHUSUOYOUDEZHANJIESHIXIAOJUNCHENGXIANWEIJIAOCENGYUPEZHIJIANDEZHANFUXINGSANGSHI。
2.1.2MUQIANRERONGJIAODEZHANJIEZHUYAOYIKAODUIPEBIAOMIANDELAMAOHELAMAOSHIHUOYANJIAREDUIPE CENGDEJIHUOZUOYONG,LAMAOZUOYONGZENGDALEZHANJIEMIANJI,QIZUOYONGWEIWULIQIANHE,ERHUOYANDUIPEDEHUOHUANENGGOUZENGJIARERONGJIAOYUPEDEZHANJIEXING,DANSHIZHANGQIZHANJIEXIAOGUOSHANGDAIKAOCHA,ERQIEHUOYANJIAREDEBUJUNYUNXINGSHIZHONGCUNZAI,YINCIJUBUDEBUZHANJIESHIBUKEBIMIANDE。
WEIKAOCHAGUONEIZAOQIRESHOUSUODAIRERONGJIAOYUPEDEZHANGQIZHANJIEXING,XUANZELEGUONEIBUFENCHANGJIADECHANPINJINXINGLESHIYAN。SHIYANZAIJUYIXIFANGFUGUANDUANSHANGJINXING,DUIJUYIXIBIAOMIANANZHAOJIUJINGCAXIWEITUDIQI、SHAZHIDAMOWEITUDIQI、SHAZHIDAMOQIESHUATUDIQI、GANGSISHUALAMAOQIESHUATUDIQISIZHONGFANGSHIJINXINGCHULI,BOLISHIYANZHOUQIWEI24h、30TIAN。SHIYANZHOUQINEI,JIANGGUANDUANZIRANPULUZAIHUANJINGDANGZHONG。SHIYANJIEGUOXIANSHI,GUONEIZAOQIRERONGJIAOYUPECENGZHANGQIZHANJIEXIAOGUOBUJIA。
2.2DIQIXINGNENGQIANJIA、DIQIHOUDUBO
DIAOCHAFAXIAN,ZAIRESHOUSUODAIYUGUANTIZHANJIEBULIANGDEBUWEI,DIQIJUNBIAOXIANCHUTUOLUO、BUWANZHENGDENGWENTI,CHULESHIGONGYINSUWAI,HAIYOUYIXIALIANGGEYINSU:
2.2.1XIANYOUXIANGGUANBIAOZHUNZHONGDUIWURONGJIYETAIHUANYANGDIQIDEYINJIBOLICESHIXIANGMUZHIYAOQIULE65℃、48hDECESHINEIRONG。ER48hDESHIYANSHIJIANGUODUAN,BUZUYIFANYINGCAILIAODEZHANGQIZHANJIEXINGNENG。TONGSHI,YOUYUXIANYOUBIAOZHUNGUIDINGYINJIBOLISHIPIANHOUDUBUYINGXIAOYU200μm,ERCHANGJIASONGJIANDESHIPIANYIBANDOUZAI300μm YISHANG,DANZAISHIJISHIGONGZHONGDEDIQIHOUDUQUEZHIYOU120μm ZUOYOU,ZHEIJIUKENENGDAOZHISHIPIANSHIYANJIEGUOHAO,ERCAILIAOXIANCHANGSHIJIXINGNENGCHADEQINGKUANG。GUONEIGUANDAOGONGCHENGZAOQICHANGYONGDERESHOUSUODAIHUANYANGDIQI/GANG(DIQIPINGJUNHOUDU230~280μm)JING28TIAN65℃YINJIBOLISHIYANYIHOU,ZAI60mmZUIDAKECEZHIJINGFANWEINEIHUANYANGDIQIQUANBUBOLI。YOUCIKEJIAN,MUQIANGUONEIGUANDAOGONGCHENGZAOQICHANGYONGDERESHOUSUODAIHUANYANGDIQINAIYINJIBOLIXINGNENGBUJIA。
2.2.2XIANYOUBIAOZHUNHEJISHUGUIGESHUYAOQIUDIQIZUIXIAOSHIMOHOUDU≥120μm。ZAICIGUIDINGXIA,XIANCHANGKAIWADIANDEDIQIBUWANZHENGDEQINGKUANGBIJIAOCHANGJIAN,YOUDEKAIWADIANSHENZHIJIHUKANBUJIANDIQI。GUOBODEDIQIWUFATIGONGYOUXIAODEZHANJIE,ERDANGYOUFUSHIJIEZHIJINRUSHI,YEHENNANTIGONGYOUXIAODEFANGFU,GUANTIFUSHIZAISUONANMIAN。
3.施工工艺方面
3.1SHIMOANZHUANGRESHOUSUODAI
MUQIANGUONEIDERESHOUSUODAIJUNCAIQUSHIMOANZHUANG,JIHUANYANGDIQIWEIGUHUASHIANZHUANGRESHOUSUOWAIDAI,ZHEIYANGJIANGWUFAJIANCETUCENGDESHIJIHOUDUHEFANGFUXINGNENG,QIERESHOUSUODAIANZHUANGGUOCHENGYOUKENENGDAOZHIDIQISUNSHANGHUOTUOLUO。SUIZHERESHOUSUODAICONGZHONGJIANWANGLIANGBIANSHOUSUOHUISHIBUKOUQUYUDIQIZHONGJIANBOLIANGBIANHOU,DAOZHIDIQIBUNENGJUNYUNFUZHEZAIGANGGUANBIAOMIAN,ANZHUANGRESHOUSUODAIHOUDIQISHIFOUZHENZHENGWANQUANGUHUABUDEERZHI,FANGFUZHILIANGWUFABAOZHENG。DUIMOUZAIJIAN3PEGUANDAOSHIMOANZHUANGRESHOUSUODAIBUKOUDEZHILIANGCHOUCHAXIANSHI,DIQIZUIZHONGHOUDUBUJUN,HOUDUCONG30~260μmBUDENG。
3.2SHOUGONGJIAREDESHIGONGFANGSHI
YOUYURESHOUSUODAIJUNSHIXIANCHANGANZHUANG,BUNENGXIANGGANXIANFANGFUTUCENGYIYANGZAIGONGCHANGYUZHI,QIXINGNENGHENDACHENGDUSHOUXIANCHANGZUOYETIAOJIANHECAOZUOGONGRENZUOYEZHILIANGDEXIANZHI。HONGKAOWENDUDEKONGZHISHISHIGONGZHONGDENANDIAN,MUQIANSHOUGONGHONGKAOFANGSHIWUFABAOZHENGSHOUSUODAIZAIZUIJIAWENDUXIASHOUSUOCHENGXING。WENDUGUODIDAOZHIRERONGJIAOBUNENGHENHAODIRONGRONGZHANJIE,WENDUGUOGAOZEHUICHUXIANKAOJIAOXIANXIANG。
DUIYUDAKOUJINGGUANDAODERESHOUSUODAIFANGFUBUKOU,RONGYICHANSHENGGUANTIJIAREWENDUBUJUN、BUCHONGFENDEQINGKUANG,RENGONGHONGKAONANDUDEJIADASHIDERESHOUSUODAIDEBUKOUZHILIANGKONGZHIWENTIGENGJIATUCHU,TEBIESHISHEJIXUANYONGGAOWENXINGSANCENGPEFANGFUCENGGUANDAODEFANGFUBUKOU,YOUYUPEITAODERESHOUSUODAIBUKOUTONGYANGXUANYONGGAOWENXING,JIAOCENGDERUANHUADIANGAO,HONGKAORONGHUAJIANGGENGWEIKUNNAN。
3.3BUKOUDAJIEQUZHIJIETUSHUAHUANYANGDIQI
SANCENGJIEGOURESHOUSUODAIDEHUANYANGDIQICENGDADATIGAOLERESHOUSUODAIDUIGUANTIDEZHANJIEXINGNENG。DANSHIGEGONGCHENGJISHUGUIGESHUJUNWEIMINGQUEYAOQIUHUANYANGDIQIDETUSHUAFANWEI,SHIGONGRENYUANJIANGHUANYANGTUFUZAIZHENGGEBUKOUDEGUANTIJINSHUQUYIJIYUSANCENGPEZHUFANGFUCENGDEDAJIEQU。HUANYANGHEPEJIXINGBUTONG,RUGUOBUDUIJUYIXIBIAOMIANJINXINGHUOHUACHULI,DAJIEQUYUHENNANDADAOLIANGHAOZHANJIE。ZHONGKEYUANZHANGCHUNYINGYONGHUAXUEYANJIUSUOSHIYANYANJIULERESHOUSUODAIHUANYANGDIQIYUZHUGUANXIANPECENGDEZHANJIEXING。TONGGUOSHIYANFENXIZHENGMING,XUANQUDERESHOUSUODAIHUANYANGDIQIYUWEIZUOGAIXINGCHULIDEZHUGUANXIANPEZHIJIANBUJUBEIZHANGJIUDEZHANJIEXING。
3.4GUANTIWEITUSHUADIQI
ZAIZAOQIDERESHOUSUODAIBUKOUZHONG,BUKOUWEIZHIDADUOWEITUSHUADIQI,DANGRESHOUSUODAIYUPECENGBOLIHOU,FUSHIJIEZHIJINRURESHOUSUODAIXIA,WANGWANGDAOZHIYANZHONGDEGUANTIFUSHI。YOUYUXIANYOUGONGYIYIQUANBUTUSHUADIQI,RESHOUSUODAISHIXIAOHOUDEGUANTIFUSHIQINGKUANGDADAJIANRUO。ZHEISHUOMING,DIQIDEZUOYONGCHULETIGONGYUGUANTIDELIANGHAOZHANJIEXINGNENGWAI,QIHAIYINGYOULIANGHAODEFANGFUZUOYONG。
4.标准及技术规范方面
RESHOUSUODAIBUKOUCHUXIANDEZHILIANGWENTICHULECAILIAOHESHIGONGFANGMIANDEYUANYINWAI,YEYUGUONEIXIANYOUSANCENGPE BUKOUXIANGGUANBIAOZHUNCUNZAILOUXIANGHEBUFENXIANGMUYAOQIUBUGAOYOUGUAN,ZHUYAOYOUYIXIAJIGEFANGMIAN。
4.1DUIBIAOMIANCHULIDEYAOQIUBUGOUQUANMIAN
GUONEIXIANYOUSANCENGPEBUKOUXIANGGUANBIAOZHUNWEIDUIBIAOMIANCHULIZHONGDEMAOWENSHENDU、MOLIAOJIYASUOKONGQIZHILIANGDENGTICHUJUTIZHIBIAO,XIANCHANGBIAOMIANCHULIZHILIANGKONGZHIQUEFAKONGZHIZHIBIAO。
4.2DIQIFANGMIAN
4.2.1DUIDIQIDETUFUFANWEIWEIZUOMINGQUEYAOQIU。DIQIDETUFUFANWEISHIBUKOUSHIGONGZHONGGUANGSHOUGUANZHUDEJIAODIANWENTIZHIYI,GUONEIXIANGGUANBIAOZHUNHEJISHUGUIGESHUWEIMINGQUEYAOQIU,GUOWAIBIAOZHUNYIBANJINXIANYUBUKOUCHUDELUOGANGHUOLUOLUDEFBETUCENGWEIZHI。ZHEIJIUDAOZHIXIANCHANGSHIGONGZHONG,DIQIYOUSHITUSHUAYUBUKOUCHUDEPESHANG,ERWEIJINGHUOHUACHULIDEPECENGYUHUANYANGDIQISHIBUNENGZHANGQIZHANJIEDE。
4.2.2DUIHUANYANGDIQIDEYINJIBOLISHIYANSHIJIANYAOQIUGUODUAN。XIANYOUDEBUKOUXIANGGUANBIAOZHUNHEJISHUGUIGESHUDUIDIQIDEYINJIBOLICESHIZHIYAOQIULE48h,65℃DECESHIZHIBIAO,48hSHIYANSHIJIANGUODUAN,BUZUYIFANYINGCAILIAODEZHANGQIZHANJIEXINGNENG。
对策及建议:
WEIQUEBAOBUKOUANZHUANGHOUDEXINGNENGJIGUANXIANDEZHANGQIANQUANYUNXING,ZHENDUIDAKOUJINGSANCENGPEGUANDAORESHOUSUODAIBUKOUYINCAILIAOXINGNENG、SHIGONGYINSUDENGYUANYINDAOZHIDEMIFENGXING、FANGFUSHIXINGBUJIADEWENTI,ZONGHEFENXIRENWEIYINGCONGYIXIAJIGEFANGMIANKAIZHANGONGZUO。
(1)JIAQIANGXIANCHANGBUKOUZHILIANGJIANKONG,QIANGHUAXIANCHANGSHIGONGRENYUAN、JIANLIRENYUANBUKOUZUOYEXIANGGUANZHISHIPEIXUN。
(2)DAJIEBUWEIBUSHUADIQI,ZHUBUTUIXINGRESHOUSUODAIGANMOANZHUANGGONGYI,JIANGXIANYOUDIQIHOUDUCONG≥120μm TIGAODAO≥200μm。
(3)XIHUABIAOMIANCHULIYAOQIU。JINZHISHIYONGBUQINGJIEDEMOLIAO,BIAOMIANCHULIYONGMOLIAO、YASUOKONGQI、BIAOMIANQINGJIEDU、MAOWENSHENDUDENGYINGDADAOSY/T0407《TUZHUANGQIANGANGCAIBIAOMIANYUCHULIGUIFAN》DEYAOQIU。
(4)KAIZHANRERONGJIAOGAIXINGYANJIU。CONGCAILIAOJIEGOUCHUFA,JINXINGZHUTIJUHEWUDEGAIXING、JIEZHI、FUHEYANJIU,TONGSHIJINXINGZENGZHANJI、ZHANDUDIAOJIEJI,YAN、TIANLIAOJIKANGYANGJIDESHAIXUAN,SHIRERONGJIAOYUWURONGJIDIQIYOUHUAXUEJIANZUOYONG,YOUYUPEJUYOULIANGHAODEQINHEXING。ZAIRERONGJIAOGAIXINGYANJIUWANCHENGHOUZAIJINYIBUDUIRERONGJIAODEXINGNENGJINXINGJIANCEQUEREN。
(5)KAIZHANRESHOUSUODAIZAIYUNXINGGONGKUANGXIADEZHANGXIAOXINGPINGJIAYANJIU。
(6)KAIZHANXINXINGBUKOUGONGYI、XINCAILIAOXIANCHANGYINGYONGSHIYANPINGJIA。
(7)TUIGUANGSHIYONGBUKOUJIAREJIJU。